NEV ZEV Parts
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Other Components required for assembly of OKA NEV ZEV KIT into a fully functional battery powered Neighborhood Electric Vehicle (NEV) are listed below:

 

Motors

Description Price
Internal Spline 48V DC Series wound motor 5 HP nominal; 11 HP Peak Power $360.00
Internal Spline 48V DC Series wound motor as above but with 1/8 NPT Temperature Gauge mounting hole $380.00
Internal Spline 3-Phase AC Induction motor as with built in Temperature Sender $625.00

Controllers

Description Price
Fully programmable computerized electronic controller 48V 400 A for DC motors $460.00
Computer interface cable for above $26.00
Computer Software on CD for custom programming $26.00
Low Cost 48V 300A Controller for DC motors $100.00
48V 3-Phase AC Induction Motor Controller fully programmed ready to use $600.00

 

Throttle

Description Price
0-5K Ohm Linear Sliding Potentiometer $36.00
Adapter hardware Kit with instructions for fitting to OKA NEV KIT $53.00
Additional Hardware Kit (No Instructions) - If you are building more than one OKA NEV KIT $26.00
Fully Assembled Throttle Pot & Mounting Hardware Kit (with Wiring Harness) $100.00

Switches

DLR Switch

Description Note Price
D-L-R Switch Froward Full Speed (Drive), Forward Low Speed (Low), Reverse (R) $26.00
Switch Mount Bezel one required $3.00
D-L-R Switch Label Plastic Film, self adhesive $3.00
D-L-R Switch Label (Aluminum) $5.00
D-L-R Switch Wiring Harness Complete   $52.00
D-N-R Switch Froward Full Speed (D), Neutral (N), Reverse (R) $26.00
Switch Mount Bezel one required $3.00
D-N-R Switch Label (Plastic Film, self adhesive) $3.00
D-N-R Switch Label (Aluminum) $5.00
D-N-R Switch Wiring Harness Complete   $50.00

Battery Switches

Description Note Price
Battery Pack ON/OFF Key  Switch  48 V 250A one required for Each Battery Pack $26.00
ON & OFF Key Switch Label Pair (Plastic Film, self adhesive) $3.00
ON & OFF Key Switch Label Pair (Aluminum) $5.00
Master Battery ON/OFF Key  Switch  48 V 500A (   $60.00

Gauges / Instruments

AMP Gauge

Description Note Price
200 Amp Gauge Kit Gauge, Resistor Network, Wiring $176.00
100 Amp Gauge Kit Gauge, Resistor Network, Wiring $156.00
500 Amp Gauge Shunt   $56.00
+/- 200 Amp Digital Display requires 9V DC battery power $17.00

Voltmeter 12V DC

Description Note Price
Aux. 12 V Battery Gauge Kit with(Gauge & Night Illumination Kit) $26.00
+/- 20 V DC Digital Display requires 9V DC battery power $17.00

Voltmeter 48V DC

Description Note Price
Traction Voltage 48 V Gauge Kit with(Gauge, Wiring &48 V Adapter) $112.00
+/- 200 V DC Digital Display ( requires 9V DC battery power $17.00

Speedo 45 MPH

Description Note Price
45 MPH Speedo with LCD Odometer Self Calibrating Kit $200.00
Speedo Pulse Generator (Inductive) $100.00
Speedo Pulse Generator Installation Hardware Kit with Instructions $78.00
Additional Speedo Pulse Generator Installation Hardware Kit (NO Instructions) $58.00
Motor Temperature Gauge Kit for DC Motor with (Gauge & Night Illumination Kit) $28.00
Motor Temperature Gauge Sending Unit ONLY $24.00
Instrument Panel Template (Heavy Cardboard) $8.00
Instrument Panel Wiring Diagram (Color Print) $8.00
Instrument Panel Black Plastic Material ONLY (Cut & Drill it yourself) $18.00
Instrument Panel Black Plastic Fully Finished   $108.00
Instrument Wiring Component Kit (Connectors, Connector Housings) & Instructions $58.00
Additional Instrument Wiring Component Kit (Connectors, Connector Housings) NO Instructions $38.00
Complete Instrument Panel Wiring Harness Fully Assembled $112.00

Instrument Panel NEV BASIC

Description Note Price
Complete Instrument Panel with Speedo BASIC Model 48V and 12 V Gauges and all warning lights
(Brake Warning Light, High-Beam Indicator
Turn-Signal Indicator,Lights-ON Indicator
D,L,R Indicator Lights)
$500.00
Complete Instrument Panel with Speedo STANDARD Model (Additional Motor Temperature Gauge) $600.00
Complete Instrument Panel with Speedo LUXURY Model (Additional Motor Temperature Gauge & Throttle Monitor Light) $615.00

Relays

(
Description Note Price
Forward / Reverse 48 V Twin Relay Assembly   $160.00
Master High Current 12 V Relay Traction Power ON $100.00
Six 12V 40A DPST Relay Bank Assembly Two Required $60.00
Control Relay 12 V NOSP for Two Six Relay Bank Assemblies allows Forward / Reverse Switching $16.00
Control Relay 12 V NOSP for Controller Throttle Input Shorting Switches Throttle Resistor to ZERO Ohms, when Brakes are applied)
One is required for hydraulic Master Brakes, another for Parking Service Brake
$12.75
Control Snap Relay 12 V DPDT for Direction Switch Safety Interlock Switches from Forward to Reverse, or from Reverse to Forward ONLY when Brakes are applied) $19.75

Drive Train

12:1 Transaxle
Shown with Flanges & Mount Brackets

Description Note Price
12:1 Twin Gear Reducer with Integral Differential   $320.00

Flanges
Left Flange                     Right Flange

Description Note Price
Adapter Flange with Bearing Left   $100.00
Adapter Flange with Bearing Right motor Side $112.00
Adapter Flange Templates Pair (Heavy Cardboard) $8.00
Aluminum 6" round, 1/2" Thick Material ONLY for Flange (Two Required) $18.00
Adapter Flange Ball Bearing Double Sealed & Pre-Lubricated (Two Required)

$28.00
Motor Mount Cross Bar Kit   $18.00
DC Motor Mount Saddle (Two Required) $24.00
Motor Mount Saddle Templates (Heavy Cardboard) $8.00
Sub-Frame Mount Cross Bars Pair & Hardware Kit (Pre-cut& Drilled) $48.00
Sub-Frame Mount Cross Bar (Material ONLY - needs to be cut & drilled) (Two Required) $9.00

Brackets

Description Note Price
Transaxle Mount Brackets (Right & Left) (Mount Gear Unit to Sub-Frame Cross Bars) $38.00
Transaxle Mount Bracket Kit with Hardware (Mounts Gear Unit to Sub-Frame Cross Bars) $58.00
Drive Shaft Short (Left) with mounting Hardware (Complete) $120.00
Drive Shaft Short (Left) with mounting Hardware (Complete)
with Spring Loaded Inner CV Joint
$155.00
Driveshaft Long (Right) with mounting Hardware (Complete) $135.00
Driveshaft Long (Right) with mounting Hardware (Complete)
with Spring Loaded Inner CV Joint
$170.00

NEV ZEV KITS

Complete NEV ZEV Body Assembly (Body fully Painted, Steering and Suspension fully assembled, Brakes Assembled, Wheels & Tires, Complete Body Wiring, Seats & Carpeting, All glazing Installed, Front and rear Bumpers installed, all Lights installed, Throttle and Throttle Cable Installed) Requires Components Kit below for completion into NEV and your choice of batteries plus all high current traction wiring.

Alternately you can use your own Traction Motor, Transaxle and other components. Used Golf Carts or GEM NEV cars can be a good low cost source for such items.

List Price $5,995.00


Complete NEV ZEV Components Kit (All items listed above with List Prices shown in RED)

Recommended if you do not wish to engineer and design your own propulsion system and use something that has been both tested and perfected over 6 years of actual use and reliability testing, yet want to assemble your own OKA NEV ZEV.

Includes FREE License to build only ONE OKA NEV ZEV for private personal use

List Price $2,995.00


Complete Instruction Manual on CD with Printed Templates & License to build only one OKA NEV ZEV for private use (not for resale)

License Fee $1,275.00


Complete Instructions Manual on CD, Parts Catalog on CD & Unlimited Manufacturing License for NEV manufacturers to produce OKA NEV ZEV and market them under their OWN brand name, only.

(Required ONLY if you wish to manufacture OKA NEV ZEV using our design and engineering of the propulsion system - includes list of sources for each component so you can reduce your manufacturing costs by buying direct from the respective manufacturers or suppliers)

License Fee $100,000.00


Complete NEV ZEV KIT (All items indicated with BLUE List Price)

List Price $9,500.00

Chargers

48V On-Board or Off-Board Charger for Traction Batteries (QuiQ)
(
Single charger charges the entire battery pack)

QuiQ is designed with a wide input voltage range from 85 – 265 VAC, making it an ideal choice for any worldwide application. Power Factor Correction and 12A maximum current draw ensures the charger will work reliably from any power outlet in the world, even through surges and sags.

The high-efficiency design and near unity Power Factor combine to make the QuiQ charger extremely grid-friendly. Over 88% of power taken from the grid is converted to real power to charge the battery. This not only saves users over 30% in raw electricity costs when compared to ferro-resonant chargers, but avoids Power Factor surcharges from utilities as well.

Traction Battery Charger

List Price $480.00

Quad (4x12V) On-Board of Off-Board Fast Charger (2A/8A/12A)
(
Each individual Traction battery is charged with separate computer controlled "smart" charger)

List Price $380.00

Solo (1x12V) On-Board or Off-Board Fast Charger (2A/8A/12A) for Aux. Battery

12 Amp Fast Charge – charger monitors battery condition and adjusts charge rate downward to prevent battery damage; for car, light truck, marine, RV, farm equipment, AGM, gel cell and deep-cycle batteries.

• 8 Amp Medium Charge – self-adjusting charge rate for everyday charging needs and keeping your battery in peak condition.

• 2 Amp Slow Charge – for charging and maintaining small batteries; charges motorcycle, ATV, snowmobile and lawn tractor batteries.

• Electronic Push Button Controls – easy-to-feel switches for selection of Display Mode, Charge Rate or Battery Type. Choose from regular automotive (low maintenance or and maintenance-free), deep-cycle, AGM or gel cell batteries.

List Price $82.00

 

Solo (1x12V) On-Board or Off-Board Fast Charger (2A/10A/15A) for Aux. Battery

• 15 Amp Fast Charge – charger monitors battery condition and adjusts charge rate to prevent battery damage; for car, truck, marine, RV, farm equipment, AGM, gel cell and deep-cycle batteries.

• 10 Amp Fast Charge – self-adjusting charge rate for everyday charging needs and keeping your battery in peak condition.

• 2 Amp Slow Charge – for charging and maintaining small batteries; charges motorcycle, ATV, snowmobile and lawn tractor batteries.

• Electronic Push Button Controls – easy-to-feel switches for selection of Display Mode, Charge Rate or Battery Type. Choose from regular automotive (low maintenance or maintenance-free), deep-cycle, AGM or gel cell batteries.

List Price $90.00

 

48V to 12V On-Board Charger / Converter 20A @12V
(
Recharges the Aux. Battery with voltage from the Traction Pack - can be used when driving)

List Price $125.00

48V to 12V On-Board Charger / Converter 30A @12V
(
Recharges the Aux. Battery with voltage from the Traction Pack - can be used when driving)

List Price $145.00

Connectors

112V AC Standard 16A USA type Inlet Connector (connects household line current to car)

List Price $18.00

Standard 12V Relay Connector Type A - with wires

List Price $8.00

Standard 12V Relay Connector Type B - with wires

List Price $8.00

6 Circuit Traction Battery to Quad Charger Connector Kit

List Price $28.00

6 Circuit Traction Battery to Quad Charger Cable Assembly - 7 feet Long

List Price $48.00

6 Circuit Traction Battery to Battery Monitor Connector Kit

List Price $18.00

8 Circuit D-L-R Switch Connector Kit

List Price $12.00

Quick Connect/Disconnect Standard 12 V Battery Post Connector Pair

List Price $5.00

Batteries

 

Traction Battery 12V test CCA 750A (each; 4 required per battery pack)

Spiral Wound 6 cell, Sealed, leak proof

List Price $200.00

Aux. Battery 12 V test DIN 175A - 36 Ah

Flat Plate, 6 cell, Flooded Lead-Acid

List Price $43.00

Battery Mounting

Traction Battery Rear Base Plate (wood)

List Price $12.00

 

Traction Battery Rear Base Plate Liner (plastic foam)

List Price $2.00

 

Traction Battery Rear Mounting Base Plate (wood) - KIT

List Price $82.00

 

Traction Battery Rear Mounting Base Plate (wood) - Fully Assembled
with all required hardware included for 8 Traction Batteries (2 packs)

List Price $125.00

Traction Battery Front Mounting Base Plate (plastic) - Fully Assembled
with all required hardware included for 4 Traction Batteries (1 Pack)

List Price $100.00

Aux. Battery Mounting Hardware Kit

List Price $12.00

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Last modified: January 8, 2012