Optional Equipment for OKA NEV ZEV

Solar Charger Option

Option shown on this page is available for all Model Years of OKA NEV ZEV.


Option Description

The OKA Sol 12 is designed to be used with roof top solar panel and the ACG ABBS 48-12 (Active Battery Balancing System) to maintain the four 12 Volt Lead-acid batteries that are connected in series for 48 Volt nominal Battery Stack Voltage at fully charged condition.

Solar Charger Regulator

It will maintain the Battery Stack at full charge as long as there is at least 5 Watts of Solar Power Input for about 8 hours per day.

It can be used with a single 5 Watt panel, or with 2, 3 or 4 panels with up to 20 Watts of total Solar Power at full sunlight.

All voltage monitoring and fault detection circuitry and functionality is integrated.

The OKA Sol 12 provides charge current to the Auxiliary Battery that is used with the ACG ABBS 48-12.

The ACG ABBS 48-12 employs this Auxiliary Battery to transfer charge to each individual battery in the series connected Battery Stack.

The Solar Charging operation itself is fully automatic.

The OKA Sol 12 Module contains Solid State logic and high efficiency switching regulator.


Background

Whenever several Solar Panels are connected in Parallel to form a higher Current Output, the over all Solar Stack performance is limited by the "weakest" individual Solar Panel in the Stack.

Solar Panels in the stack become mismatched due to following reasons:

Result of Operation with mismatched Parallel connected Solar Panels:

Capacity and mismatch create charging problems, which reduce battery lifetime.

Capacity and mismatch reduce run time.

System Operating Principle

The OKA Sol 12 is a stand-alone battery charger and voltage regulator for use with 12 Volt Lead-acid battery.

It will limit the Solar Panel output voltage, which can be as high as 40 Volts, to a safe trickle charge voltage of 13.7 Volts maximum.

The OKA Sol 12 Module contains a sophisticated circuitry that is shown in Figure 1 below:

Solar Charger Module
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Charging works by reducing the high input Voltage that is generated by the Solar Panel(s) to a safe lower voltage level so that the Auxiliary Battery is properly charged.

Charge current is likewise limited to prevent overcharging and to limit electrolyte heating, which results in water depletion.

Not only does OKA Sol 12 Module charge, but if multiple Solar Panels are used, their input into the module is balanced, to prevent Voltage "back flow" to any panel that may be partially shaded. This maximizes the total available energy for charging of the Auxiliary Battery, thus increasing overall capacity.

FEATURES

Wiring Diagram

Single Solar Panel 5 Watt Minimum, 20 Watt Maximum

ABBS Wiring Diagram with Solar Charger
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IMPORTANT NOTE:
Auxiliary Battery Negative Pole (AUX -) and the Solar Charger Negative Output are connected together, but are Isolated from Vehicle Chassis Ground.


Multiple Solar Panels 5 Watt each, 20 Watt Maximum total

ABBS Wiring Diagram with Solar Charger
Click Image for larger size

IMPORTANT NOTE:
Auxiliary Battery Negative Pole (AUX -) and the Solar Charger Negative Output are connected together, but are Isolated from Vehicle Chassis Ground.